Scheduled Maintenance Chart¶
| SM500R | Every 500 Km | Every 2,000 Km | Every 4,000 Km | Every 8,000 Km | Every 10,000 Km | Replace if necessary | Notes |
|---|---|---|---|---|---|---|---|
| Valves | Check clearance | Check clearance | Replacement (#) | intake 0.004÷0.006 inch exhaust 0.007÷0.009 inch | |||
| Valve Spring | Check | x | |||||
| Valve Cup, Valve Half Cone | Check | x | |||||
| Rocker Arm (Intake-Exhaust) | Check | x | |||||
| Camshaft | Check | ||||||
| Valve Timing Chain | Check | Replacement | |||||
| Valve Timing Chain Slider | Replacement | ||||||
| Valve Timing Driven Gear | Check | x | |||||
| Valve Timing Gear | Check | x | |||||
| Valve Timing Chain Tensioner | Check | ||||||
| Starter Decompressor System | Check | x | |||||
| Intake Manifold | Check | Replacement | |||||
| Cylinder Assy | Check | x | |||||
| Piston Assy | Check | Replacement | |||||
| Connecting Rod Assy. | Replacement | ||||||
| Crankcase Bearings | Replacement | ||||||
| Engine Oil | Replacement | Replacement | |||||
| Oil Pump | Check | ||||||
| Oil Filter Cartridge / Net Oil Filter | Replacement, Cleaning | Replacement, Cleaning | |||||
| Oil Pump / Crankcase Hose | Check | ||||||
| Set Of Matched Primary | Check | ||||||
| Clutch Hub | Check | x | |||||
| Clutch Discs | Check | Replacement | x | ||||
| Clutch Discs Pressure Plate | Check | ||||||
| Clutch Spring | Check | x | |||||
| Clutch Discs Housing | Check | ||||||
| Clutch Disengagement Rod | Check | ||||||
| Drive Sprocket | Replacement | x | |||||
| Starting Gears | Check | x | |||||
| Gear Control Pedal | Check | ||||||
| Spark Plug | Cleaning | Replacement | gap 0.027 inch | ||||
| Air Filter | |||||||
| Radiators | |||||||
| Coolant Hoses And Clamps | |||||||
| Radiators Hose / Water Pump | |||||||
| Coolant | x | ||||||
| Footrests, Footrests Pins And Springs | Check | x | |||||
| Saddle Frame Fastening Bolts, Engine Fastening Bolts | Check | Check | |||||
| Side Stand | |||||||
| Chain Guide Roller, Bearings | |||||||
| Steering Head, Steering Crown With Pin | Greasing / Lubrication | ||||||
| Front Fork | Overhaul | ||||||
| Handlebar Holders And Fastening Set | Check | Check | |||||
| Rear Swing Arm Bushing | Check | ||||||
| Rear Chain Slider | Check | x | |||||
| Rear Suspension Links Bushings | Check | ||||||
| Rear Chain Guide / Rear Chain Guard | x | ||||||
| Rear Swing Arm Pivot Needle Bearings | Greasing / Lubrication | ||||||
| Rear Shock Absorber | Overhaul | ||||||
| Rear Suspension Links Needle Bearings And Gudgeon Pin | |||||||
| Throttle Control Assy | |||||||
| Clutch Control Assy | Overhaul (#) | ||||||
| Throttle And Starting Decompressor Cables | Greasing / Lubrication | X | |||||
| Front Brake Disc | Check | x | |||||
| Front Brake System Fluid | Replacement | ||||||
| Rear Brake Disc | Check | x | |||||
| Rear Brake System Fluid | Replacement | ||||||
| Brake Pads | x | ||||||
| Brake System Pump / Caliper Hoses | |||||||
| Fuel Hoses | Replacement | x | |||||
| Exhaust Silencer Packing Material | Replacement | x | |||||
| Exhaust Pipe And Silencer | x | ||||||
| Wheel Spokes Tension | Check | Check | |||||
| Wheel Hub Bearings | Replacement | x | |||||
| Rear Driven Sprocket | Replacement | x | |||||
| Rear Driven Sprocket Screws Tightening | Check | Check | |||||
| Rear Transmission Chain | Check, Greasing / Lubrication | Replacement | x | ||||
| Bolts And Nuts Tightness General Check | Check | Check |
Last update: 2020-07-26
Relevant to: label_outline SM500R