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Aftermarket add-ons and Modifications

Clutch

Clutch master

The obvious choice will be Magura 163
But while you are at it, why not just fit a Magura 167?

Magura

Master cylinder model 167 9.5 piston diameter for mineral fluid left side P/N:2000302
Hot Start/Decomp Lever P/N: 0723189
Mirror clamp black with m10x125 threads P/N: 2700177
Safety start switch P/N: 0723187

Magura 167 is also known under the name Hymec

Personally, I went with Clake One Light Clutch

Clutch lever

Because we don't have an original Magura
The following WILL NOT FIT

Don't buy this

Magura short lever P/N: 0720600
KTM (Magura) lever P/N: 59002031000
RFX P/N: fxcl 50100 005V

Options that should fit

KTM 640/690 (2003-2013) P/N:54602031000
AS31 UPC: 0682698338292
AS31 "Flexi" UPC: 0682698335888

Stock vs RFX
!Stock vs RFX

Clutch slave

Oberon makes a perfect replacement - CLU-1500

Clutch cover

There are mainly two types of covers:
Bolt on - this will go on top of your stock case
Replacement cover - stronger material with added oil capacity

Bolt on cover

EnduroHog make clutch and ignition bolt on covers
You can buy it at this link

Replacement cover

Rekluse P/N: RMS-356
AS3 UPC: 0644824129457

Front Disc / Rotor

!Front rotor
OEM is Galfer DF645CW-ALU.
SWM P/N - F000P01803
But Galfer isn't the only option:
Braking - WK059L
Moto Master - 113039
EBC - MD6293D
And maybe even Brembo 108.A642.16

Case Saver

Moose racing makes a case saver for the Husqvarna 2005-2010 TC/TXC/TE 450-510
P/N: 0950-0380

Charcoal canister removal

The charcoal canister is there to meet the Euro4 emissions standards
But you can remove it with no repercussions
!Charcoal canister
Just take it off, cover the electrical connector and plug some screw in the engine M5X0.8X8 (ZD0067997)
!Engine bolt locatoin
Alternatively you can use a vacuum nipple
!Engine bolt locatoin

Steering damper

GPR has a kit for SWM
!GPR Steering Stabilizer on RS500R
credit goes to James Burlis for making sure it is a good fit.
please note that you may need to trim the speedo mount plastic on the left and right to clear the bar clamp.

For whatever reason SWM changed the triple tree and the risers bolt centers, so Husqvarna TE kit will not fit.
Is has been noted that a Beta sub mount should fit (with some small modifications)2
Scott's kit for the 2010 TE 510 WILL NOT FIT P/N: DS-SUB-6030-01 2
Husqvarna Power Parts P/N: 8000H7798

Big credit to Steve McLean2 who found a way to make the Scott kit work:
* Husqvarna Frame Bracket and post (2009 TE501).
* Bar clamp for 2014 Beta 520RS (1 ⅛" bars, stock triple clamp, furthest from rider).
* Scott's LKM-4032-48 (+8mm) link arm stepped.
* Husqvarna 2004 TE450 Bar Mounts (they will fit the Beta bar clamp).
* Scott's stabilizer.
!Scott Steering Stabilizer on RS500R

Ohlins SD2.1 is looking promising, but because of its price, I haven't tested it.
Another option is FastWay, but they don't list SWM, so it's still vague if it will fit.

O2 removal

In order to plug the hole that's left in the header when removing the O2 sensor, you will need a plug that is 12x1.25 mm.
In order to deal with the electronics you also need a resistor with value of 2.2k ohm.
It has been noted that SMC690 07-17 o2 eleminator kit will fit the SM500R.
eBay link

Side stand eliminator

In order to remove the hall sensor without triggering an error code, we need to put a 1K Ohms resistor at pins 1 ↔ 3
Color code: Black|Brown|Orange|Gold
The connector is a generic 3 pin waterproof connector
!Hall Sensor Delete

Starter relay

The stock one is prone the early fail, so while you’re at it, just put a better one:
Starter Relay for Husqvarna TE 310 (4T) (Europe) 2009-2012
Use 10% coupon code: AW1
Or if you prefer an eBay link
please note that on this one the terminals are swapped!

!Starter Relay

Starter

The stock starter is prone to an early death in hot conditions,
The following are compatible replacements to stock one P/N:8000B1373

H222AB7V0 / HA222AB8V0 / HA222AB9V / HA224AB9V0
or a Ducati stater P/N: 0530 3408
!DucatiStarter

Swing arm cover

If you want to add some protection to you swing arm from scratches, for 38 Euros you could buy from RinghioRacing.it

Oil filter

HiFlo HF563 is a direct replacement.

3D Printed parts

I've modeled and printed a few parts for the SM500R, but it may fit other models as well.
Stem nut cover - STL

Seat bolt washers - 3MF / STL

Front Forks Mud Scraper

SKF Fork Mud Scraper P/N:KIT-MS48KM should fit right in.
Credit goes to James Burlis who tested it out.
!SKF Mud scraper

Kickstarter

This kit will add a Kickstarter in addition to the electric starter.
Please note that I haven't seen it in a SWM yet, so any feedback would be much appreciated.
More parts are needed.
Vintage Can-Am Motorcycle Parts

Gas cap

The stock gas cap is 67 mm in diameter
!Gas cap inner diameter

Old Husqvarna P/N: 8000A8066 / 8000B1057 (need confirmation)
Husqvarna Power parts: 8000H2448 / 8000B1371

P/N List:
Tusk - Billet red P/N: 1086820008 (need confirmation)
Acerbis (IMS) - Carbon pattern P/N: 0016833.090
Acerbis (IMS) - Black plastic P/N: 322100-BLK
BRP - Billet black: 320002-BLK
BRP - Billet grey: 320002-GREY
Zeta - billet Black: 634-8231BK (need confirmation)
Zeta - billet red: 634-8231R (need confirmation)
Keiti: GC105R (need confirmation)
ATK: ?
Clarke: ?

Husqvarna (red) compatible

Husqvarna TE250 2008-2013
Husqvarna TE 450/510 2008-2010
Husqvarna WR/CR 125/250/300 2009-2013

Husaberg

Maybe the same as the following models, confirmation needed
FE 390,450,570 P/N: 81207908000

Arctic Cat (ATV) compatible

Maybe the same as the following models, confirmation needed
DVX 400 2004-2008

Kawasaki (ATV) compatible

Maybe the same as the following models, confirmation needed
KFX400 2003-2006

Yamaha compatible

Maybe the same as the following models, confirmation needed
XT (more information needed)
YAMAHA XV1700 Road Star
All Yamaha ATV (except R700):

YAMAHA YFM 350X WARRIOR (350) 87-03
YFM 660R RAPTOR (660) 01-05
YFM350R RAPTOR (350) 04-14
YFS200 BLASTER (200) 88-07

Suzuki (ATV) compatible

Maybe the same as the following models, confirmation needed
LTZ 250 2004-2009
LTZ 400 2003-2014
LTR 450 2006-2009

Honda compatible

Maybe the same as the following models, confirmation needed
2004-2017 Honda CRF250R
2004-2017 Honda CRF250X
2002-2016 Honda CRF450R
2017-2018 Honda CRF450RX

Aprilia compatible

Maybe the same as the following models, confirmation needed
MX 50 (04)
MX Motard 50 (95-03)
RX 50 (03-04)
RX Enduro 50 (95-03)
RX racing 50 (03-06)
MX 125 (04-06)
RXV 4.5 450 (06)
RXV 4.5 Pikes Peak 450 (09)
RXV 4.5 replica 450 (06)
SXV 4.5 450 (06)
SXV 4.5 Pikes Peak 450 (09)
SXV 4.5 replica 450 (06)
RXV 5.5 550 (06)
RXV 5.5 Pikes Peak 550 (09)
RXV 5.5 replica 550 (06)
SXV 5.5 550 (06)
SXV 5.5 Pikes Peak 550 (09)
SXV 5.5 replica 550 (06)

4MX

One of those should fit, need more info
YZ 85 / YZ 125 / YZ 250 2004-2017 | GC106RD
YZF 250 / YZF 450 | GC106RD1
WRF 250 / WRF 450 | GC106RD2
KX 85 / KX 100 2014-2017 | GC106RD3
KXF 250 / KXF 450 | GC106RD4


  1. AS3 are just rebranding from some Chinese manufacturer, if you find a cheaper and non-branded alternative, _please let us know! _ 

  2. Full thread on the US facebook group 


Last update: 2022-05-30
Relevant to: label_outline SM500R